Montalvo is more than just a leader in tension control products. Our unique expertise and know-how gives us the ability to transform practically any application regardless of condition.
This roll stand rebuild highlights Montalvo’s ability to completely transform an out of work machine into a maximum profit generator.
Rebuild Overview
| Upgrades | Results |
|---|---|
| Upgraded brake to V250 Brake with Quick Change V-pads | Increased torque capacity & control capabilities with the V- Brake and saved significant amount of time with tool-less pad changes |
| Added Fan Cover to Brake | Increased the brake’s cooling capacity, increased safety, add increased brake longevity by protecting it from accidental damage |
| Old, heavy dancer system replaced with ES Live Roller Load Cells | Inefficient system with poor tension feedback replaced with a high quality, long service life,lightweight, highly tension sensitive system |
| Idler Rolls thoroughly inspected and repaired | Eliminated marks and damage being made to web while increasing efficiency and end product quality |
| Hydraulic Pump & Motor thoroughly inspected and repaired | Increased productivity, efficiency, and safety |
| Replaced all hoses, fittings, filters and gauges where needed | Eliminated damaged parts of application to maximize machine operation, and feedback |
| Greased and Serviced all mounted bearings | Completed refurbish by returning machine to 100% working condition |
| Installed Complete Unwind Tension Control System, including, a X3400 Tension Controller, and a P3000 Range Expander | Upgraded the applications original capabilities, maximizing productivity, efficiency, and profitability for the fraction of the cost of a new machine. |
Contact a Montalvo Applications Specialist today to discuss your own potential rebuilds to learn more about how we can make your business more productive and more profitable.