• HP Series Tension Brakes

    HP Series Brake with Modules

  • HP Series Tension Brakes

    HP Brake Side View

  • HP Series Tension Brakes

    HP Brakes on Unwind Stand

HP Series Tension Brakes

High performance tension control brakes with greater torque capacity, greater heat dissipation and enhanced performance to give you the ultimate in control.

  • Overview
  • Models & Drawings
  • Documents

Quick & Easy Installation
Simply slide the disc/hub assembly onto the shaft, attach the necessary bolts and your HP brake is ready to go. Perfect for new applications or as an application upgrade/retrofit.

High Thermal Capacity Disc & High Heat Dissipation
Montalvo’s signature high thermal capacity discs combined with the patented fin design ensures maximum heat dissipation extending the performance & service life of your HP Tension Brake.

V Pad Compatible
HP Tension Brakes are available with Standard Pads or the “tool-less, snap-out, snap-in” V-Pads for rapid brake pad changes.

Low Maintenance
HP Tension Brakes are designed to maximize your productivity and when combined with Montalvo’s V-Pads, maintenance/pad changes are measured in seconds not minutes.

Wide Torque Range
HP Tension Brakes are available in six different models to give you the precise torque requirements your application requires, whether it’s only 2.2 in-lb or all the way up to 51,120 in-lb.

Bi-Directional Operation
Unwind from the top or bottom of your roll.

Available Adapters
HP Tension Brakes are available with or without adapters to ensure easy installation based on the parameters of your application.

High Performance Defined
It all adds up to one thing; High Performance.

For additional information on the HP-Series Tension Brakes please download the HP Brake Datasheet.

HP-6 Tension Brake

The HP6 Model of Tension Brakes is capable of providing up to 3,000 in-lb of torque depending on the amount and style of friction pads used. The chart below displays the relative torque output based on the number of friction pads (1-4) and the friction pad coefficient.

Overview

Total Torque Range (in-lb) Shaft Size Range Disc Diameter Drawings
2.2 – 3,000 1.25″ – 1.75″ 10″ PDF DWG SLDPRT
STEP

Torque Ranges

Model Quote Request Brake Torque by Friction Pad Coefficient
Low COF Medium COF High COF**
Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb)
HP-601 Quote 2.2 165 6.6 500 10 750
HP-602 Quote 2.2 330 6.6 1,000 10 1,500
HP-603 Quote 2.2 500 6.6 1,500 10 2,250
HP-604 Quote 2.2 660 6.6 2,000 10 3,000

*Min. Torque is based on 1 psi to 1 pad. Max. Torque is based on 75 psi to all pads.
**High COF Pads are the standard pads supplied with all brakes.

HP-8 Tension Brake

The HP8 Model of Tension Brakes is capable of providing up to 6,210 in-lb of torque depending on the amount and style of friction pads used. The chart below displays the relative torque output based on the number of friction pads (1-6) and the friction pad coefficient.

Overview

Total Torque Range (in-lb) Shaft Size Range Disc Diameter Drawings
3 – 6,210 1.25″ – 2″ 11.75″ PDF DWG SLDPRT
STEP

Torque Ranges

Model Quote Request Brake Torque by Friction Pad Coefficient
Low COF Medium COF High COF**
Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb)
HP-801 Quote 3 230 9.2 690 13.8 1,035
HP-802 Quote 3 460 9.2 1,380 13.8 2,070
HP-803 Quote 3 690 9.2 2,070 13.8 3,105
HP-804 Quote 3 920 9.2 2,760 13.8 4,140
HP-805 Quote 3 1,150 9.2 3,450 13.8 5,175
HP-806 Quote 3 1,380 9.2 4,140 13.8 6,210

*Min. Torque is based on 1 psi to 1 pad. Max. Torque is based on 75 psi to all pads.
**High COF Pads are the standard pads supplied with all brakes.

HP-10 Tension Brake

The HP-10 Model of Tension Brakes is capable of providing up to 9,840 in-lb of torque depending on the amount and style of friction pads used. The chart below displays the relative torque output based on the number of friction pads (1-8) and the friction pad coefficient.

Overview

Total Torque Range (in-lb) Shaft Size Range Disc Diameter Drawings
3.6 – 9,840 1.5″ – 2.5″ 13.38″ PDF DWG SLDPRT
STEP

Torque Ranges

Model Quote Request Brake Torque by Friction Pad Coefficient
Low COF Medium COF High COF**
Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb)
HP-1001 Quote 3.6 270 10.9 820 16.4 1,230
HP-1002 Quote 3.6 545 10.9 1,640 16.4 2,460
HP-1003 Quote 3.6 820 10.9 2,460 16.4 3,690
HP-1004 Quote 3.6 1,090 10.9 3,280 16.4 4,920
HP-1005 Quote 3.6 1,365 10.9 4,100 16.4 6,150
HP-1006 Quote 3.6 1,640 10.9 4,920 16.4 7,380
HP-1007 Quote 3.6 1,910 10.9 5,740 16.4 8,610
HP-1008 Quote 3.6 2,190 10.9 6,560 16.4 9,840

*Min. Torque is based on 1 psi to 1 pad. Max. Torque is based on 75 psi to all pads.
**High COF Pads are the standard pads supplied with all brakes.

HP-14 Tension Brake

The HP-14 Model of Tension Brakes is capable of providing up to 17,250 in-lb of torque depending on the amount and style of friction pads used. The chart below displays the relative torque output based on the number of friction pads (1-10) and the friction pad coefficient.

Overview

Total Torque Range (in-lb) Shaft Size Range Disc Diameter Drawings
5 – 17,250 2″ – 4″ 17.25″ PDF DWG SLDPRT
STEP

Torque Ranges

Model Quote Request Brake Torque by Friction Pad Coefficient
Low COF Medium COF High COF**
Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb)
HP-1401 Quote 5 380 15.3 1,150 23 1,750
HP-1402 Quote 5 765 15.3 2,300 23 3,450
HP-1403 Quote 5 1,150 15.3 3,450 23 5,175
HP-1404 Quote 5 1,530 15.3 4,600 23 6,900
HP-1405 Quote 5 1,915 15.3 5,750 23 8,625
HP-1406 Quote 5 2,300 15.3 6,900 23 10,350
HP-1407 Quote 5 2,680 15.3 8,050 23 12,075
HP-1408 Quote 5 3,065 15.3 9,200 23 13,800
HP-1409 Quote 5 3,450 15.3 10,350 23 15,525
HP-1410 Quote 5 3,830 15.3 11,500 23 17,250

*Min. Torque is based on 1 psi to 1 pad. Max. Torque is based on 75 psi to all pads.
**High COF Pads are the standard pads supplied with all brakes.

HP-17 Tension Brake

The HP-17 Model of Tension Brakes is capable of providing up to 20,905 in-lb of torque depending on the amount and style of friction pads used. The chart below displays the relative torque output based on the number of friction pads (1-10) and the friction pad coefficient.

Overview

Total Torque Range (in-lb) Shaft Size Range Disc Diameter Drawings
6.1 – 20,905 2.5″ – 4.5″ 20.88″ PDF DWG SLDPRT
Request HP-17 STEP Drawing

Torque Ranges

Model Quote Request Brake Torque by Friction Pad Coefficient
Low COF Medium COF High COF**
Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb)
HP-1701 Quote 6.1 460 18.1 1,390 27.9 2,090
HP-1702 Quote 6.1 930 18.1 2,790 27.9 4,180
HP-1703 Quote 6.1 1,390 18.1 4,180 27.9 6,270
HP-1704 Quote 6.1 1,860 18.1 5,575 27.9 8,360
HP-1705 Quote 6.1 2,322 18.1 6,970 27.9 10,450
HP-1706 Quote 6.1 2,785 18.1 8,360 27.9 12,545
HP-1707 Quote 6.1 3,245 18.1 9,755 27.9 14,630
HP-1708 Quote 6.1 3,715 18.1 11,150 27.9 16,725
HP-1709 Quote 6.1 4,180 18.1 12,545 27.9 18,815
HP-1710 Quote 6.1 4,645 18.1 13,930 27.9 20,905

*Min. Torque is based on 1 psi to 1 pad. Max. Torque is based on 75 psi to all pads.
**High COF Pads are the standard pads supplied with all brakes.

HP-26 Tension Brake

The HP-26 Model of Tension Brakes is capable of providing up to 51,120 in-lb of torque depending on the amount and style of friction pads used. The chart below displays the relative torque output based on the number of friction pads (1-16) and the friction pad coefficient.

Overview

Total Torque Range (in-lb) Shaft Size Range Disc Diameter Drawings
9.5 – 51,120 3.75″ – 4.5″ 30″ PDF DWG
SLDPRT
STEP

Torque Ranges

Model Quote Request Brake Torque by Friction Pad Coefficient
Low COF Medium COF High COF**
Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb) Min. Torque (in-lb) Max. Torque (in-lb)
HP-2601 Quote 9.5 710 28.4 2,130 42.6 3,195
HP-2602 Quote 9.5 1,420 28.4 4,260 42.6 6,390
HP-2603 Quote 9.5 2,130 28.4 6,390 42.6 9,505
HP-2604 Quote 9.5 2,840 28.4 8,250 42.6 12,780
HP-2605 Quote 9.5 3,550 28.4 10,650 42.6 15,975
HP-2606 Quote 9.5 4,260 28.4 12,780 42.6 19,170
HP-2607 Quote 9.5 4,970 28.4 14,910 42.6 22,365
HP-2608 Quote 9.5 5,680 28.4 17,040 42.6 25,560
HP-2609 Quote 9.5 6,390 28.4 19,170 42.6 28,755
HP-2610 Quote 9.5 7,100 28.4 21,800 42.6 31,950
HP-2611 Quote 9.5 7,810 28.4 23,430 42.6 35,145
HP-2612 Quote 9.5 8,520 28.4 25,560 42.6 38,340
HP-2613 Quote 9.5 9,230 28.4 27,690 42.6 41,535
HP-2614 Quote 9.5 9,940 28.4 28,820 42.6 44,730
HP-2615 Quote 9.5 10,650 28.4 31,950 42.6 47,925
HP-2616 Quote 9.5 11,360 28.4 34,480 42.6 51,120

*Min. Torque is based on 1 psi to 1 pad. Max. Torque is based on 75 psi to all pads.
**High COF Pads are the standard pads supplied with all brakes.

Datasheets

Installation

Additional Information

Horse Power Graph


 

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