At Montalvo Corporation, we pride ourselves on offering brake systems that are perfectly tailored to meet the unique demands of your manufacturing processes. Our advanced technology and precision engineering ensure that you get the most efficient and reliable solutions.
Watch here as a V Brake upgrade runs on an E.C.H Will Sheeter https://www.youtube.com/shorts/Cg3GkyuaXHY
Key Benefits
- Customizable to fit your specific requirements
- Enhanced performance and reliability
- Reduced waste and downtime
Our Brake Line-up at a glance
Standard series brakes
The performance and torque range of two discs but designed to fit in even limited spaces. Performance & Versatility combined.
Standard Tension Brakes are available in five different models to give you the precise torque requirements your application requires, from to 2.2 in-lb to 20,905 in-lb.
HP series brakes
Montalvo’s signature high thermal capacity discs combined with the patented fin design ensures maximum heat dissipation extending the performance & service life of your HP Tension Brake.
HP Tension Brakes are available in six different models to give you the precise torque requirements your application requires from 2.2 in-lb to 51,120 in-lb.
CD series brakes
CD Tension Brakes are available in three different models for wider torque range options to meet the demands of your application from 0.44 in-lb to 2,608 in-lb.
A compact, low-profile design makes the CD ideal for web press, narrow web, flexo press, tag/label press, slitter/rewinder, die cutter and other small-scale applications.
CS series brakes
A compact, low-profile design makes the CS ideal for web press, narrow web, flexo press, label press, slitter/rewinder, die cutter and other small-scale applications.
CS Tension Brakes are available in two models for wider torque range options to meet the demands of your application.
V series brakes
From 1.4 to 16,726 in-lb the V-Brake is available in five different models to meet the needs of practically any application.
No tools required to change every pad on your V-Brake. Just snap-out your old pads and snap-in the new ones.
Montalvo’s signature high thermal capacity discs combined with a patented fin design provides maximum heat dissipation to keep your V-Brake operating at the highest quality.
VCB-Series Individual Tow Tension Creel Brakes
A component of the Vanguard™ System, the VCB provides tension/torque control of individual creel positions as well as other compact, low tension narrow web and custom applications.
Factors We Examine When Designing a Brake System
Designing an optimized brake system involves a meticulous process. At Montalvo Corporation, we consider a variety of factors to ensure that our solutions meet your specific needs:
Design Factors
- Max roll OD
- Core size(s)
- Line Speed min/max
- Web width(s)
- Material PLI(s) – Don’t forget, material can also be sent in for us to ascertain the optimal running tension.
- Emergency stop required?
- Max roll weight
The Physics matters
While answering the critical design factors is crucial, the math behind those answers is paramount to equipping you with the correct brakes for your requirements.
Main Components behind the physics of Montalvo Pneumatic Brakes
- Disk: Carries the torque to the product
- Pad: Creates the frictional force on the disk
- Module: Creates a load on the Pad
- Air supply: Able to control the Modules
Where does the Tension come from?
Making Tension: Tension is a Pulling Force, its created by putting torque on a roll of a diameter
T=τ/r(roll)
Making Torque: Torque is created from a drag (friction) force between pads and disk
τ =Ff·r(brake)
Making Friction: Friction is created by applying a normal force to objects sliding
Ff =μ·FN
Making Normal Force: Force is created by applying air pressure to piston
FN=psi·area
Controlling Tension:
A desired tension can be simplified to a system Constant times the air pressure
T= C·psi but the Constant is calculated on those specifications and based your individual needs. That’s why Montalvo gives every customer the individual attention that you have come to expect from our service.
Tension means Heat: Where does it go?
The law of conservation of energy says that Energy is neither created or destroyed, also known as: you gotta put it someplace… All of the energy used to create tension is transformed into frictional heat, fortunately for us that’s predicted by Physics formulas too!
P(heat)=T·v
All that heat power is now in the Disk (pads don’t conduct as well as disks), so we have to get it out of there. Q/t = kA((T1-T2)/l)
Long story short, Q is the heat transfer out of the disk and A is the surface area of the disk where our patented cooling disks dissipate heat at just the right amount. Did you know that the cause of a squealing brake might actually be that it is running too cold?
End Results Less Waste and Downtime
By choosing Montalvo Corporation brake systems, you’re investing in efficiency. Our products are designed to minimize waste and reduce downtime, allowing your operations to run smoothly and more profitably. Whether you’re an OEM or end user, our brakes our designed to replace/upgrade existing systems or be the perfect fit for new machines.
Achieve Operational Excellence
- Lower operational costs
- Increased productivity
- Enhanced product quality
Contact Us
Ready to optimize your manufacturing processes with Montalvo Corporation brake systems? Contact your local representative today for a custom solution tailored to your needs. We’re here to help you achieve your operational goals.
Get in Touch
- https://www.montalvo.com/contact-us/
- 1-800-226-8710
- cs@montalvo.com
Thank you for being a part of the Montalvo Corporation community. We look forward to continuing to serve your needs with excellence and innovation.